Adly Motor GTA-50 Servisní příručka

SERVICE MANUAL GTC-50 January, 2011 High power Engine HER CHEE INDUSTRLAL CO., LTD.

ADLY MOTO 1-7

ADLY MOTO 1-8

ADLY MOTO 1-9 DIAGNOSIS OF BREAKDOWN Start-up difficult or can not start This content is the explanation of diagnosis of the engine‘s breakdown, plea

ADLY MOTO 1-10 Engine operation is not smooth after starting Loose carburetor cup bottom screw and check if the fuel arrive carburetor no fuel 

ADLY MOTO 1-11 Lost power on high speed Speeding up slightly on flat road  Air filter blocked RPM rising RPM not rise  Fuel blocked,

ADLY MOTO 1-12 Bad idle, not smooth at low speed Check ignition timming (with timming light)  CDI defect Correct Incorrect  ACG defect

ADLY MOTO 1-13 Engine running not smooth with middle ~ high RPM Check ignition timming (with timming light)  CDI defect correct Incorrect

ADLY MOTO 1-14 Spark plug has no spark Change new spark plug and check again  Original spark plug defect Spark weak or no spark Spark

ADLY MOTO 1-15 Charging poor Start engine to check voltage among terminals of battery High voltage Voltage in normal Rectifier  Battery

ADLY MOTO 2-12. CHECK AND ADJUST Way of Check and Service……………………2-1 Disassembly of External Parts………………..2-3 Layout of Maintenance Items…………………2-6

INTRODUCTION This Service Manual is provided as the technical information for the check & preparation of ADLY GTC-50 scooter, and the di

ADLY MOTO 2-2Service Time (month) Service Items Before riding1st each 6 each 12Judgement Standard RemarksRiding Device Tires Check & damage of

ADLY MOTO 2-3 Service Time (month) Service Items Before riding1st each 6 each 12Judgement Standard Remarks Engine Body – starting & abnormal noi

ADLY MOTO 2-4 Read cover * Open the seat. * Remove the 2 hex-nuts, 1 bolt to remove the luggage rack. * Remove 10 self-tapping screws and 2 rou

ADLY MOTO 2-5Floor panel * Remove the L/R side cover and body cover. * Remove 4 hex bolts. * Separate the front interior covering joint (th

ADLY MOTO 2-6Tail light assembly * Remove 2 hex bolts and rear fender assembly. * Remove the left and right body covers. * Remove 2 hex bolts and t

ADLY MOTO 2-7Serviceable parts layout The drawing shows the main serviceable parts. Front felly (damage，slack) Spark plug (dirty，dam

ADLY MOTO 2-8Serviceable parts layout The drawing shows the main serviceable parts. Pull rod of front brake (play) Head light Front

ADLY MOTO 2-9 Serviceable parts layout The drawing shows the main serviceable parts.

ADLY MOTO 8-3 Final Transmission Mechanism Attention of Operation ‧This chapter explain that final reduction mechanism maintance. Can be operated

ADLY MOTO 8-3 Final Transmission Mechanism Disassembly of primary drive gear / final reduction mechanism ‧Disassembly of rear tire(→11-2). ‧Disass

CONTENTS Chapter Information for Preparation... 1 Diagnose of Brake Down...

ADLY MOTO 8-3 Final Transmission Mechanism Change the Driving Shaft ‧Remove the driving shaft from mission cover. ＊WARNNING: Don’t damage join

ADLY MOTO 7-5 Starter / Driving Disc / Clutch / Transmission Disc Attention of Operation ‧Don’t make greases stick to surface of transmission belt

ADLY MOTO 7-5 Starter / Driving Disc / Clutch / Transmission Disc Disassembly of Left Crank Case Cover ‧Disassembly of air cleaner ass’y.

ADLY MOTO 7-5 Starter / Driving Disc / Clutch / Transmission Disc Disassembly of Kick Starter ‧Disassembly of left crank case cover. Opera

ADLY MOTO 7-5 Starter / Driving Disc / Clutch / Transmission Disc Operation / Parts name Q’ty Remark 9 8 7 6 5 4 3 2 1 Assembly Washer Starting sh

ADLY MOTO 7-5 Starter / Driving Disc / Clutch / Transmission Disc ‧Check the wear & damage of kick pinion. ‧Check the wear & damage of kick

ADLY MOTO 7-5 Starter / Driving Disc / Clutch / Transmission Disc Disassembly of Left Crank Case (→7-2) Operation / Parts name Q’ty Remark 1

ADLY MOTO 7-5 Starter / Driving Disc / Clutch / Transmission Disc Disassembly of Sliding Driving Disc Operation / Parts name Q’ty Remark

ADLY MOTO 7-5 Starter / Driving Disc / Clutch / Transmission Disc Disassembly of Clutch / Transmission Belt Disc Operation / Parts name Q’ty Remar

ADLY MOTO 6-16. CYLINDER HEAD / CYLINDER / PISTON Attention of Operation • Can be operated when engine installed on vehicle. • Must cleaning before

ADLY MOTO 1-1 1. INFORMATION FOR PREPARATION *** Attention of Operation ***  All the washers, oil rings, clamping rings, cotter pins, etc., shall

ADLY MOTO 6-2Disassembly of Cylinder Head / Cylinder / Piston • Disassembly of L/R side cover • Disassembly of generator • Disassembly of spark plu

ADLY MOTO 6-3Operation / Parts Name Q’ty Remarks 1 2 3 Disassembly Cylinder head Nut of cylinder head Cylinder head Cylinder head gasket 4 1

ADLY MOTO 5-2 DISASSEMBLY OF ENGINE Attention of Operation ‧Operation after disassembling the engine. –Crank shaft case –Crank shaft –Exchange bear

ADLY MOTO 5-2 DISASSEMBLY OF ENGINE Operation / Parts Name Q’ty Remarks 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Disassembly ACG wire /wire of star

ADLY MOTO 4-1 FUEL INSTALLATION Attention in Operation h Pay attention to the parts which using gasoline. h Pipes & Cable must be in accordance

ADLY MOTO 4-2 FUEL INSTALLATION Disassembly / Assembly Valve Of Throttle h Disassembly of left body covering h Adjustment of play of throttle h Adju

ADLY MOTO 4-3 FUEL INSTALLATION Operation / Parts Name Q’ty Remarks 11 10 9 8 7 6 5 4 3 2 1 Assembly Adjusted screw Clamp Needle nozzle Washer

ADLY MOTO 4-4 FUEL INSTALLATION Disassembly of Carburetor h Remove the air cleaner ass’y . h Remove the left body cover Operation / Parts Nam

ADLY MOTO 4-5 FUEL INSTALLATION Disassembly / Assembly Carburetor h Disassembling of carburetor. h Adjust the idle speed. h Adjust the air adjust sc

ADLY MOTO 4-6 Operation / Parts Name Q’ty Remarks 1 2 3 Disassembly Plunger starter Pan phillips bolt Start plug screw Oil ring 2 1 1 4 5

ADLY MOTO 1-2 *** Attention of Operation ***  Must lubricate to the appointed part with grease oil, and the canned lubrication.  To confirm the

ADLY MOTO 4-7 h Disassembly of body cover. h Disassembly of carburetor. Operation / Parts Name Q’ty Remarks 1 2 3 4 5 Disassembly Intake mani

ADLY MOTO 4-8 ‧Disassembly of body cover. ‧Disassembly of tail light fix bracket. ‧Disassembly of inner carrier. ＊ WARNNING: ․No fire. ․Shall be

ADLY MOTO 4-9 Don’t damage petrol gauge wires. ‧Remove the petrol gauge. ＊ WARNNING: Don’t curving float arm of petrol gauge. ‧Operation

ADLY MOTO 4-2 Operation / Parts Name Q’ty Remarks 1 2 3 4 5 6 7 8 9 Disassembly Hex socket bolt Plain washer Self-tapping screw Air cleaner cas

ADLY MOTO 3-13. INSTALLATION OF LUBRICATION Attention of Operation ‧Pay attention to avoid dust enter to the interior of engine and motor oil pipe

ADLY MOTO 3-2Dismounting of Oil Pump * Remove the R side body cover and helmet box. * Remove the cooling fan cover and cylinder head cover. ＊WARNNI

ADLY MOTO 3-3Dismounting of Oil Tank Operation / Parts Name Q’ty Remarks 1 2 3 4 5 Disassembly Fuel pipe Fuel connection pipe Pan phillips bo

ADLY MOTO 9-1 Crank Case / Crank Shaft Attention of Operation ‧This chapter explain the necessary procedure of disassembling crank case due to repa

ADLY MOTO 9-2 Crank Case / Crank Shaft Assembly / Disassembly of Crank Case Operation / Parts name Q’ty Remark 1 2 3 4 5 6 7 8 9 10 11 12 13

ADLY MOTO 9-3 Crank Case / Crank Shaft Disassembly of Crank Case ‧Install the puller on right crank case, separate the R. crank case and L. crank c

ADLY MOTO 1-3 SPECIFICATIONS TYPE 50 CC LENGTH 1750 mm WIDTH 685 mm HEIGHT 1140 mm WHEEL BASE 1220 mm NET WEIGHT 75Kg DISPLACEMENT 49.3 c.c. BORE

ADLY MOTO 9-4 Crank Case / Crank Shaft ‧Put new crank shaft into right crank case. ‧Put crank shaft assembly into left crank case. ＊WARNNI

ADLY MOTO 9-5 Crank Case / Crank Shaft Assembly of Crank Case ‧Install the dowel pins in the joint face of left crank case. ‧Install the right cran

ADLY MOTO 10-1 10. Front Wheel / Front Suspension / Front Brake Attention of Operation ‧Support the bottom side of frame body before remove the front

ADLY MOTO 10-2 Disassembly / Assembly of Front Wheel Operation / Parts name Q’ty Remarks 1 2 3 4 5 6 Disassembly of Front Wheel Nut nylon Speed

ADLY MOTO 10-3 Assembly / Disassembly of Front Rim ‧Disassembly of front wheel. Operation / Parts name Q’ty Remarks 1 2 3 4 Disassembly

ADLY MOTO 10-4 Assembly / Disassembly of Front Disk Operation / Parts name Q’ty Remarks 1 2 3 4 Disassembly Front collar Brake disc he

ADLY MOTO 10-5 Disassembly of Steering Handle ‧Disassembly of throttle handle ‧Dismount rear brake cable Operation / Parts name Q’ty Remarks 1

ADLY MOTO 10-6 Disassembly of Steering Stem ‧Disassembly of front wheel. ‧Disassembly of steering handle Operation / Parts name Q’ty Remarks 1

ADLY MOTO 10-7 Turning Front Fork to Left / Right ‧Turn the front fork several times, make the ball race rotate smoothly. ‧Slightly tie-up the bottom

ADLY MOTO 11-1 REAR WHEEL / SUSPENSION / BRAKE Diagnosis of Troubles Rear wheel shaking ‧ The shape of rear rim damaged. ‧ Tire defected. Rear

ADLY MOTO 1-4 Locking Torque Adopt the standard torque locking for the item unlisted. Engine Place of Locking Q'ty Screw Diameter (mm) Locking

ADLY MOTO 11-2 REAR WHEEL / SUSPENSION / BRAKE Disassembly of Rear Wheel Operation / Parts name Q’ty Remarks 1 2 3 4 5 Disassembly Muffler

ADLY MOTO 11-3 REAR WHEEL / SUSPENSION / BRAKE Disassembly / Assembly of Rear Brake ‧Disassembly of Rear Wheel. Operation / Parts name Q’ty

ADLY MOTO 11-4 REAR WHEEL / SUSPENSION / BRAKE Disassembly of Rear Cushion Operation / Parts name Q’ty Remarks 1 2 3 4 5 Disassembly Hex

ADLY MOTO 12-1 ELECTRICAL DEVICE Attention of Operation ‧Remove battery from truck for charging. ‧No charging with fast speed if it’s not urgent n

ADLY MOTO 12-2 ELECTRICAL DEVICE Start motor no working ‧Fuse broke. ‧Battery charging insufficiently. ‧Bad main switch. ‧Poor start switch. ‧Poor

ADLY MOTO 12-3 ELECTRICAL DEVICE Solid Wiring Diagram

ADLY MOTO 12-4 ELECTRICAL DEVICE Disassembly Of Battery Operation / Parts name Q’ty Remarks 1 2 3 4 5 6 Disassembly Helmet box mat Batter

ADLY MOTO 12-5 ELECTRICAL DEVICE Check Voltage of Battery ‧Remove helmet box mat and battery cap , disassembly connection wires of battery

ADLY MOTO 12-6 ELECTRICAL DEVICE Check Charging Status ＊WARNNING: ‧Voltage will have big change following the charging status of battery in this

ADLY MOTO 12-7 ELECTRICAL DEVICE WARNNING: Check in range of AC. ‧Check voltage adjuster when voltage Is not in the range controlling. Control

ADLY MOTO 1-5 The following drawing that shows the disassembling situation of the cover parts for Fox Plus scooters.

ADLY MOTO 12-8 ELECTRICAL DEVICE Operation / Parts name Q’ty Remarks 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Disassembly Hexagon socket bolt Plain wa

ADLY MOTO 12-9 ELECTRICAL DEVICE Ignition Coil Disassembly ‧Disassembly spark plug cap. ‧Separating cable, disassembling installed bolt, then, di

ADLY MOTO 12-10 ELECTRICAL DEVICE Assembly / Separation of Starting Motor ‧Disassembly of starting motor. Operation / Parts name Q’ty Rema

ADLY MOTO 12-11 ELECTRICAL DEVICE Check Fuel Gage ‧Remove fuel gage. ‧Put the float to up end down end to check the resistance between each termin

ADLY MOTO 12-12 ELECTRICAL DEVICE Switch of Lights Color Yellow/red Blue OFF ON ○ ○ Power Switch Color blue/white Black Up Down ○ ○

ADLY MOTO 12-13 ELECTRICAL DEVICE Rear light / Brake light / Rear direction light bulb ‧Remove 2 screws, pull out the light Covering to front, d

ADLY MOTO 1-6